Disc Grinders: Difference between revisions

Latest revision as of 19:21, 6 February 2024

MachineInfoBox Disc Grinders

Synonyms:	angle grinders, right-angle grinders; DE: Winkelschleifer, "Flex", Trennschleifer, "Trennjäger"
Material:	depending on disc: metal (aluminum requires special discs!!), stone
Used with:	face shield, goggles, hearing protection, gloves, abrasive discs
Access Requirements:	Disc Grinder Introduction
Tutors:	Lukas Pakue Johannes Luzian
Similar (More or Less):	rotary tool

We have a couple of disc grinders in the metal workshop. For small-scale applications, try using a rotary tool before you whip out this beast.

They can be used to cut or grind metal or stone, depending on the disc used. Cut-off wheels (Trennscheiben) should not be used for grinding and grinding discs (Schruppscheiben) should not be used for cutting as they are primarily reinforced for one of the purposes and could otherwise overheat and break.

Safety

Due to the high amount of sparks generated, it is a good idea to wear a face shield as a second layer over your goggles! In addition, you should put on some gloves and hearing protection before using a disc grinder.

Make sure the disc is securely fastened and spins without an offset before cutting anything! The manual suggests letting it run for a minute without load, only if there is still no increased vibration after that it is safe to use.

Do NOT operate a grinder without its semi-circular collar - it will protect you from a lot of the sparks and shrapnel of the disc (if one breaks on you). Stay away from aluminum unless you bought special discs, it can reportedly clog and overheat regular metal grinding discs up to the point of explosion!

Discs

Be prepared to bring your own discs if you have specific needs! There are usually some leftovers of the basic types:

tool type	use	properties	suggested donation
metal cut-off wheels (Metall-Trennscheiben)	cutting metals (except aluminum)	125 × 1.2 mm	1 €/disc
metal grinding discs (Metall-Schruppscheiben)	grinding metals (except aluminum)	125 × 6 mm	3.50 €/disc

We also like having some flap discs (Fächerschleifscheiben) around, feel free to leave us some after your project ;-)

Makita DGA511

MachineInfoBox Makita DGA511

Synonyms:	cordless disc grinder
Type:	Cordless Disc Grinder
Used with:	125 mm grinding discs
Location:	Hot Metal Area
Access Requirements:	Disc Grinder Introduction
Status:	Working
Manual:	icmsmakita.eu (PDF)
Tutors:	Lukas Pakue Johannes Luzian

The Makita DGA511 disc grinder is powered by the "LXT" 18 V battery system.

It uses 125 mm abrasive discs.

Makita 9565 HRZ (#1)

MachineInfoBox Makita 9565 HRZ (#1)

Type:	Corded Disc Grinder
Used with:	125 mm grinding discs
Location:	Hot Metal Area
Access Requirements:	Disc Grinder Introduction
Status:	Working
Manual:	icmsmakita.eu (PDF)
Tutors:	Lukas Pakue Johannes Luzian

There are two Makita 9565 HRZ disc grinders with 1100 W available at the metal workshop. Usually one should be set up with a cutting disc while the other has a surface grinding disc.

Makita 9565 HRZ (#2)

MachineInfoBox Makita 9565 HRZ (#2)

Type:	Corded Disc Grinder
Used with:	125 mm grinding discs
Location:	Hot Metal Area
Access Requirements:	Disc Grinder Introduction
Status:	Working
Manual:	icmsmakita.eu (PDF)
Tutors:	Lukas Pakue Johannes Luzian

@@ Line 1: / Line 1: @@
-{{ToolInfoBox
+{{MachineInfoBox
-|tool name=Disc Grinders
+|machine name=Disc Grinders
+|german=Winkelschleifer
 |image=disc grinder vs steel.JPG
-|synonyms=angle grinders, right-angle grinders;<br>DE: "Flex", Winkelschleifer,<br>Trennschleifer
+|synonyms=angle grinders, right-angle grinders;<br>DE: Winkelschleifer, "Flex",<br>Trennschleifer, "Trennjäger"
-|type=power tool
+|location=[[Location::Metal Workbench]]
-|access=upon [[Disc Grinder Introduction|personal introduction]]
+|material=depending on [[Abrasive Discs|disc]]:<br>[[metal]] ''(aluminum requires special discs!!)'',<br>[[stone]]
-|location=[[Metal Workshop|metal workshop]]
-|material=depending on [[Abrasive Discs|disc]]:<br>[[metal]] ''(except aluminum)'', [[stone]]
-|tutors={{£}}
 |similar=[[Rotary Tool|rotary tool]]
 |used with=[[Face Shield|face shield]], [[goggles]],<br>[[Ear Defenders|hearing protection]], [[gloves]],<br>[[Abrasive Discs|abrasive discs]]
+|extrabox=yes
 }}
 We have a couple of disc grinders in the [[Metal Workshop|metal workshop]]. For small-scale applications, try using a [[Rotary Tool|rotary tool]] before you whip out this beast.
@@ Line 20: / Line 19: @@
 '''Make sure the disc is securely fastened and spins without an offset before cutting anything! The manual suggests letting it run for a minute without load, only if there is still no increased vibration after that it is safe to use.'''
-Do NOT operate a grinder without its semi-circular collar - it will protect you from a lot of the sparks and shrapnel of the disc (if one breaks on you). Stay away from [[aluminum]], it can reportedly clog and overheat the disc up to the point of explosion!
+Do NOT operate a grinder without its semi-circular collar - it will protect you from a lot of the sparks and shrapnel of the disc (if one breaks on you). Stay away from [[aluminum]] unless you bought special discs, it can reportedly clog and overheat regular metal grinding discs up to the point of explosion!
 == Discs ==
-You may have to bring your own [[Abrasive Discs|discs]] if you have specific needs, but we have some basic ones:
+Be prepared to bring your own [[Abrasive Discs|discs]] if you have specific needs! There are usually some leftovers of the basic types:
 {| class="wikitable" style="text-align: center;"
 |'''tool type'''
@@ Line 33: / Line 32: @@
 |cutting [[metals]] (except [[aluminum]])
 |125{{x}}1.2 mm
-|1€/disc
+|1 €/disc
 |-
 |metal grinding discs (''Metall-Schruppscheiben'')
 |grinding [[metals]] (except [[aluminum]])
-|125{{x}}?? mm
+|125{{x}}6 mm
-|??
+|3.50 €/disc
-|-
-|sanding disc holder
-|[[sanding]]
-|''??''
-|depends on the [[Sanding Discs|sanding disc]]
 |}
-We'd also like to have flap discs (''Fächerschleifscheiben'') in the future, feel free to leave us some after your project ;-)
+We also like having some flap discs (''Fächerschleifscheiben'') around, feel free to leave us some after your project ;-)
-== Alpha Tools WS 960/125 ==
-{{ToolInfoBox
-|tool name=Alpha Tools WS 960/125
-|image=Alpha Tools WS 960-125.jpg
-|location=[[Metal Workshop|metal workshop]]
-|tutors={{£}}
-|manual=[https://assets.einhell.com/manuals-pdf/900_368015/ws-960-125%3B-alpha-tools.pdf einhell.com]
-|used with=125 mm [[Cut-Off Wheels|cut-off wheels]]
-}}
-We are usually using this grinder for '''cutting''' so there should be a [[Cut-Off Wheels|cut-off wheel]] installed.
-This grinder works with '''125 mm [[Abrasive Discs|discs]]'''.
 <br clear=all>
-== King Craft WS 125 ==
+<!--  NOTE: The following block "imports" content from separate pages - please don't change the code! To edit the actual information, please go back and click "edit" next to the section headline you are interested in :-)  -->
-{{ToolInfoBox
+{{MachineInclusion|lemma=Cordless Disc Grinder}}{{MachineInclusion|lemma=Corded Disc Grinder|order=ascending}}
-|tool name=King Craft WS 125
-|image=King Craft WS-125.jpg
-|location=[[Metal Workshop|metal workshop]]
-|tutors={{£}}
-|manual=
-|used with=125 mm [[Grinding Discs|grinding discs]]
-}}
-'''CAUTION - the "King Craft" grinder has a switch that will stay on until you push it back to the "off" position, so it could surprisingly start when plugged in!'''
-We are usually using this grinder for '''grinding''' so there should be a [[Grinding Discs|grinding disc]] installed.
-This grinder works with '''125 mm [[Abrasive Discs|discs]]'''.
 [[Category:Metalworking]]
-[[Category:Power Tools]]