CNC Router Introduction: Difference between revisions

Latest revision as of 22:49, 18 September 2024

This is the content required for an introduction to our CNC router - reading this does NOT replace the mandatory session with a tutor! It will make it a lot quicker though ;-)

If you need this introduction, please reach out to the following tutor(s): Johannes, Martin, Patrick, Luzian, Leo

Before you get this introduction, make sure you have the Handheld Router Introduction, this will help you understand the machine much better and is required before using it.

Let's begin! First off, make sure you have read the machine's manual, if available (check its "InfoBox" in the wiki for instructions how to find it).

Safety

Personal protection:

Dangers	Precautions
sharp, fast spinning bits (end mills or - rarely - certain router bits)	stay clear of the CNC router when in operation unplug the router when changing a bit or touching the chuck for any other reason insert your mill as far as you can afford for maximum strength
strong forces acting on the workpiece that might make it move	secure your workpiece properly - see CNC router workholding
the machine has no live sensors and will execute its code regardless of what gets into its way heat generated during improper use can even set the machine on fire	home the machine (set its absolute maximum positions) before executing any movements reference the machine to the workpiece (relative maximum/starting positions) before starting the router monitor the CNC router closely when in operation keep an eye on the cables that come from above - are they securely out of the machine's paths?
hitting "pause" or "stop" in a control program will still let at least the current line be executed	push the emergency shutdown button if anything goes wrong
lots of dust that could harm your health or settle down on machine parts, possibly hindering movements	use the shop vac (with cyclone separator for collecting waste and dust shoe to connect to the router) as well as the room's air extraction (for fine dust) when using the room air extraction, make sure the vent next to the door is open so replacement air can flow in

Recommended Watching

CAM, virtual setup: how to prepare your model and place it in a virtual workpiece in Fusion 360 (DE)
machine setup: how to set up a job on the WorkBee CNC

Demonstration

The tutor will show you these steps in detail:

at the machine
- selecting the right bit
- inserting a bit
- homing the machine (setting absolute "0" positions)
- setting the relative "0" position on your workpiece
  - paper trick: go down until a piece of paper is just held in place by the mill's tip
- connecting, starting a job, and turning on the spindle
on a computer
- importing the machine setup
- generating G-code from a design in Fusion 360
- Accessing the web interface

You should then be able to do a small practice cut together with the tutor.

Interfacing with the CNC Router

General

The Workbee CNC is running RepRapFirmware. You can access its Web Interface via the local network on http://comakingcnc.fritz.box/. If you don't have a device handy, the tablet on the control panel can also be used. There, you can jog the machine, upload and start jobs, manage configuration and more. In any case, if you want to start a job with the CNC router, you have to execute these steps:

Insert your desired bit into the router
Turn on the CNC via the power strip switch on the electronics panel
Make sure the emergency stop is not pushed
Access the web interface.
Home all axis
Use the manual controls to bring the machine to the X/Y origin of your workpiece.
Use the manual control to bring the machine to the Z Origin of your job
ATTENTION: Nothing prevents you from driving "into" the spoilboard or your workpiece now. So make sure you move carefully and slowly!
Set Work XYZ
Move the router up a bit on the Z-axis
Check the Router RPM
Start your job
After Homing, press the Spindle Start button
Carefully watch your job. Use the Shop Vacs to get rid of dust during your job.
If anything goes wrong, push the emergency stop!
Once your job is done, turn off the router, home the machine and clean up.

On G-Code Senders

You used to need extra G-Code Sender software to operate the old version of the WorkBee. That was a limitation of the GRBL Firmware. We are now running [RRF](https://www.reprapfirmware.org/) and all machine control is done through the web interface.

Waiting List

This introduction takes longer than many others and usually can't be done spontaneously during regular opening times. If you would like to receive it, please add yourself to >> this list << and we will find a good time once a few members are on it!

@@ Line 1: / Line 1: @@
-{{incomplete}}
+This is the content required for an introduction to our [[Introduction for::CNC Router|CNC router]] - '''reading this does NOT replace the mandatory session with a [[tutor]]!''' It will make it a lot quicker though ;-)
-This is the content required for an introduction to our [[CNC Router|CNC router]] - '''reading this does NOT replace the mandatory session with a [[tutor]]!''' It will make it a lot quicker though ;-)
+If you need this introduction, please reach out to the following tutor(s): [[Tutor::User:Johannes|Johannes]], [[Tutor::User:NitramLegov|Martin]], [[Tutor::User:Pakue|Patrick]], [[Tutor::User:Luzian|Luzian]], [[Tutor::User:Leo|Leo]]
-Before you get this introduction, please make sure you already have the [[Handheld Router Introduction]], this will help you understand the machine much better and is required before using it.
+Before you get this introduction, make sure you have the [[Handheld Router Introduction]], this will help you understand the machine much better and is required before using it.
 Let's begin! First off, make sure you have read the machine's manual, if available (check its "InfoBox" in the wiki for instructions how to find it).
 == Safety ==
-=== Dangers ===
+[[PPE|Personal protection]]: [[File:Protection - goggles.svg|50px]] [[File:Protection - hearing.svg|50px]]
-* sharp, fast spinning bits ([[End Mills|end mills]] or - rarely - certain [[Router Bits|router bits]])
-* strong forces acting on the workpiece that might make it move
-* the machine has no live sensors and will execute its code regardless of what gets into its way
-* hitting "pause" or "stop" in a control program will still let at least the current line be executed
-=== Precautions ===
+{| class="wikitable"
-* wear [[Personal Protection|personal protection]]
+|-
+! Dangers !! Precautions
+|-
+| sharp, fast spinning bits ([[End Mills|end mills]] or - rarely - certain [[Router Bits|router bits]]) ||
 * stay clear of the CNC router when in operation
 * unplug the router when changing a bit or touching the chuck for any other reason
-* monitor the CNC router closely when in operation
+* insert your mill as far as you can afford for maximum strength
-* push the emergency shutdown button if '''anything''' goes wrong
+|-
-* secure your workpiece properly - see [[CNC Router Workholding|CNC router workholding]]
+| strong forces acting on the workpiece that might make it move || secure your workpiece properly - see [[CNC Router Workholding|CNC router workholding]]
+|-
+| [[File:Danger_-_hand injury.svg|left|50px]] the machine has no live sensors and will execute its code regardless of what gets into its way
+* heat generated during improper use can even [https://www.youtube.com/watch?v=4tpxgZUYGSI set the machine on fire] [[File:danger - fire.svg|50px]]
+||
 * home the machine (set its absolute maximum positions) before executing '''any''' movements
 * reference the machine to the workpiece (relative maximum/starting positions) before starting the router
-* keep an eye on the cables come from above - are they securely out of the machine's paths?
+* monitor the CNC router closely when in operation
-* insert your mill as far as you can afford for maximum strength
+* keep an eye on the cables that come from above - are they securely out of the machine's paths?
+|-
+| hitting "pause" or "stop" in a control program will still let at least the current line be executed || push the emergency shutdown button if '''anything''' goes wrong
+|-
+| lots of dust that could harm your health or settle down on machine parts, possibly hindering movements || use the shop vac (with cyclone separator for collecting waste and [[Dust Shoe|dust shoe]] to connect to the router) as well as the room's air extraction (for fine dust)
+* when using the room air extraction, make sure the vent next to the door is open so replacement air can flow in
+|}
 == Suggested Reading ==
@@ Line 32: / Line 40: @@
 * [https://www.autodesk.com/products/fusion-360/blog/top-8-milling-tools-new-cnc-machinists/ top milling tools for new CNC machinists]
 * [https://www.autodesk.com/products/fusion-360/blog/cnc-programming-fundamentals-g-code/ G-Code fundamentals]
-* [https://github.com/grbl/grbl/wiki/Interfacing-with-Grbl Interfacing with Grbl] (Please take special netice of the "Other Grbl Messages" section)
-* Our list of [[G-Code Sender]]
 == Recommended Watching ==
+* [[CAM]], virtual setup: [https://m.youtube.com/watch?v=GuEV1D0Obac how to prepare your model and place it in a virtual workpiece in Fusion 360 ''(DE)'']
-* [https://www.youtube.com/watch?v=qQPUg0IgrrE How to set up a job on the WorkBee CNC]
+* machine setup: [https://www.youtube.com/watch?v=qQPUg0IgrrE how to set up a job on the WorkBee CNC]
 == Demonstration ==
@@ Line 44: / Line 50: @@
 #* selecting the right bit
 #* inserting a bit
-#* turning the machine on '''and off''' (easy to forget!)
 #* homing the machine (setting absolute "0" positions)
 #* setting the relative "0" position on your workpiece
 #** paper trick: go down until a piece of paper is ''just'' held in place by the mill's tip
+#* connecting, starting a job, and turning on the spindle
 # on a computer
+#* importing the [https://github.com/comakingspace/WorkBee/blob/master/Work%20Bee%20CNC.machine machine setup]
 #* generating [[G-code]] from a design in [[Fusion 360]]
-#* uploading the code to the CNC router
+#* Accessing the [http://comakingcnc.fritz.box/ web interface]
 You should then be able to do a small practice cut together with the tutor.
 == Interfacing with the CNC Router ==
 === General ===
-Grbl provides a serial Interface via USB. The Baud rate needs to be set to 115200. <br />
+The Workbee CNC is running RepRapFirmware. You can access its Web Interface via the local network on http://comakingcnc.fritz.box/.
-As mentioned in the suggested reading section, it is a good idea to make yourself familiar with the fundamentals of [https://github.com/grbl/grbl/wiki/Interfacing-with-Grbl Interfacing with Grbl] <br />
+If you don't have a device handy, the tablet on the control panel can also be used.
-In any case, if you want to start a job with the CNC Router, you have to execute these steps: <br />
+There, you can jog the machine, upload and start jobs, manage configuration and more.
-# Make sure the Router is off
+In any case, if you want to start a job with the CNC router, you have to execute these steps: <br />
 # Insert your desired bit into the router
-# Turn on the CNC Control Unit
+# Turn on the CNC via the power strip switch on the electronics panel
 # Make sure the emergency stop is not pushed
-# You should hear howling. If you don´t, please push the emergency stop and release it
+# Access the web interface.
-# Use your favorite [[G-Code Sender]] to connect to the machine.
+# Home all axis
-# Perform a homing cycle ($H). You might have to release the machine first ($X).
+# Use the manual controls to bring the machine to the X/Y origin of your workpiece.
-# Use the manual controls to bring the machine to the X/Y origin of your job.
+# Use the manual control to bring the machine to the Z Origin of your job <br /> ATTENTION: Nothing prevents you from [https://www.instagram.com/p/BklN8j4niEL/late driving "into" the spoilboard] or your workpiece now. So make sure you move carefully and slowly!
-# Use the manual controle to bring the maching to the Z Origin of your job <br /> ATTENTION: Nothing prevents you from driving "into" the spoiler plate / your workpiece now. So make sure you move carefully and slowly!
+# Set Work XYZ
-# Zero the machine
+# Move the router up a bit on the Z-axis
-# Move the router up a bit on the z-axis
+# Check the Router RPM
-# Turn on the router with your desired speed
 # Start your job
+# After Homing, press the Spindle Start button
 # Carefully watch your job. Use the [[Shop Vacs]] to get rid of dust during your job. <br /> If anything goes wrong, push the emergency stop!
 # Once your job is done, turn off the router, home the machine and clean up.
-=== Different G-Code Senders ===
+=== On G-Code Senders ===
-Since our CNC Router is based on Grbl, there are multiple software options for G-Code Senders.
+You used to need extra G-Code Sender software to operate the old version of the WorkBee.
-Our experiences and recommendations are found on the page [[G-Code Sender]]
+That was a limitation of the GRBL Firmware. We are now running [RRF](https://www.reprapfirmware.org/) and all machine control is done through the web interface.
+{{Waiting List}}
 [[Category:Introductions]]