Prusa i3 MK2S (1) and Soldering Irons: Difference between pages

From CoMakingSpace Wiki

(Difference between pages)

No edit summary
 
m Text replacement - "Electronics Workbenches" to "Electronics Area"
 
Line 1: Line 1:
{{MachineInfoBox
{{MachineInfoBox
|machine name=Original Prusa i3 MK2S
|machine name=Soldering Irons
|image=Prusa i3 MK2S.JPG
|german=Lötkolben
|synonyms=Prusa i3 MK2 ''(nearly identical)''
|synonyms=DE: Lötkolben
|type=3D printer
|image=KSGER_T12_soldering_station.jpeg
|material=plastic [[filament]]
|location=[[Location::Electronics Area]]
|location=[[Location::3D Printer Farm|3D printer farm]]
|material=[[solder]]
|access=[[3D Printer Introduction|3D printer introduction]]
|similar=[[Hot Air Soldering Station|hot air soldering station]]
|status=see [[3D Printer Farm#Available Printers|list]]
|extrabox=yes
|firmware=https://www.prusa3d.com/drivers/
|software=[[Slic3r]] Prusa Edition
|manual=[http://prusa3d.com/downloads/manual/prusa3d_manual_mk2s_en.pdf prusa3d.com]
|tutors=[[Tutor::User:Mitja|Mitja]], [[Tutor::User:Pakue|Patrick]], [[Tutor::User:Lmnl99|Luca]], [[Tutor::User:Johannes|Johannes]], [[Tutor::User:Lukas|Lukas]], [[Tutor::User:Luzian|Luzian]], [[Tutor::User:NitramLegov|Martin]], [[Tutor::User:Narquadah|Kim]]
}}
}}
A soldering iron is a basic hand tool used to connect [[Electronic Components|electronic components]]. The principle of working with a soldering iron lies in melting – as the name suggests – [[solder]] in order to conductively connect electrical components.


The Prusa i3 MK2S is our default 3D printer in the [[3D Printer Farm|3D printer farm]]. We have five of them, named "P1" through "P5".
The normal soldering temperature is '''around 300°C''' varying from solder types and thermal capacity of the electronic parts or the soldering iron. Also the higher the power output of the soldering iron is the better it will melt larger amounts of solder or heat up bigger components.


In addition to receiving a [[3D Printer Introduction|personal introduction]] from one of the tutors, make sure that you have read the [http://prusa3d.com/downloads/manual/prusa3d_manual_mk2s_en.pdf handbook] and use the latest version of [[Slic3r]] available at the [https://www.prusa3d.com/drivers/ drivers and manuals page].
== How to Use ==
Preparations:
* make room for soldering – crowded and messy workplaces only make the work more difficult
* get solder (should be in the top drawer on the left side of the e-bench)
* wet the cleaning sponge (if needed, usually in the soldering station)
* check if your electronic parts are ready and nothing is missing


The build volume of this model is 250{{x}}210{{x}}200 mm.
Next, heat up the soldering iron to around 300°C. When the solder melts by touching to tip, the iron is ready for use. <br/>
Try not to melt the solder directly on the tip but rather heat your components with the soldering iron and then apply solder to the parts. This will result in an optimal flow of the liquid solder and avoid "cold solder joints". If the joint is shining like a polished piece of metal then the soldering was successful and a reliable electrical connection was made. <br/>
Clean the tip afterwards with the brass wool and/or the wet sponge that's usually integrated into the iron's "station".


== Dangers ==
'''Ask a [[Tutors|tutor]]''' if you have any questions or want an [[Soldering Iron Introduction|introduction into soldering]]. This [http://www.instructables.com/id/The-Ultimate-Wire-Soldering-Guide-for-Beginners/ video tutorial on splicing and soldering wires] or the mikrocontroller.net page [https://www.mikrocontroller.net/articles/L%C3%B6ten ''"Löten" (DE)''] may also be interesting.
* exposed heated parts - may still be hot if the display is already turned off!
** the print head reaches temperatures up to 230 °C during operation
** the bed reaches temperatures up to 100 °C during operation
* machine parts may rapidly change direction - do not reach in when a print is running!
* machine may keep executing its commands after something went wrong
** every move is based on the initial homing ("zero-ing")
** no sensing of obstacles or current position!


== Maintenance ==
== Safety ==
''See [[3D_Printer_Farm#Maintenance]].''
* Please be careful while handling a soldering iron as it gets '''very hot'''! Mind your surroundings and other people to avoid injuries.
<br clear=all>
* '''Avoid breathing in the smoke''' forming after melting solder. It isn't as much the lead vapor but the flux which is quite unhealthy when inhaled. If you plan on soldering for an extended amount of time consider '''using an extraction fan''' to reduce exposure.
* Be aware to '''wash your hands after''' handling electronic components as the flux and the lead in the solder are '''toxic''' when absorbed through mucous membranes. Avoid touching your face or food while soldering to minimize contact.
<br clear="all">


== Multi-Material Printer ==
{{MachineInfoBox
|machine name=Original Prusa i3 MK2S Multi Material
|image=MultiMaterialPrinter.JPG
|type=3D printer with multi material support
|material=plastic [[filament]]
|location=[[Location::3D Printer Farm|3D printer farm]]
|access=[[3D Printer Introduction|3D printer introduction]]
|status=see [[3D Printer Farm#Available Printers|list]]
|firmware=https://www.prusa3d.com/drivers/
|software=[[Slic3r]] Prusa Edition
|manual=[https://www.prusa3d.com/downloads/manual/Original-Prusai3-MK2-MM-quickstart.pdf prusa3d.com]
|tutors=[[Tutor::User:Ciaran|Ciaran]]
}}
The printer "P6" has a multi-material upgrade!


In the slicer, please select "Original Prusa i3 MK2 Multi Material" as the printer. <br>
Please ensure that the filament loaded into the printer matches the settings you have in the slicer, for example like this:
<br>
[[File:MultiMaterialSlicingExample.png|350px]]


For each part in your model, you can assign a specific extruder. If you import your parts in a single STL file, try marking it and pressing the "Split" button in order to split it into multiple parts (it will for example split it into the bodies from Fusion 360).
<!--  NOTE: The following block "imports" content from separate pages - please don't change the code! To edit the actual information, please go back and click "edit" next to the section headline you are interested in :-) -->
Prusa provides a few helpful links for Multi Material Printing: <br>
{{#ask:
[https://manual.prusa3d.com/Guide/Export+model+from+Fusion+360/378?lang=en Export model from Fusion 360] <br>
[[MachineType::Soldering Iron]]
[https://manual.prusa3d.com/Guide/Gcode+preparation+for+Multi+Material+v2.0/424?lang=en Gcode Preparation for Multi Material v 2.0] <br>
|order=descending
[https://manual.prusa3d.com/Guide/Splitting+STL+using+MeshMixer/403?lang=en Splitting STL using MeshMixer]<br>
|format=embedded
[https://manual.prusa3d.com/Guide/Splitting+STL+with+single+compact+part/380?lang=en Splitting STL with single compact part]<br>
|embedonly=yes
Please read them while preparing for your first print.<br>
}}
In case you have a specific support Material (e.g. Soluble support), please see the settings at: Print Settings --> Multiple Extruders.
Please note that Multi Material printing takes much longer than regular printing. After you exported the GCode, you can see the estimated printing time in the lower right corner.


==Accessories==
{{#ask:
[[Category:Tools]] [[Used With::Soldering Irons]]
|order=descending
|format=embedded
|embedonly=yes
}}


[[Category:3D Printing]]
[[Category:Electronics]]

Latest revision as of 22:26, 4 February 2024

MachineInfoBox

Soldering Irons

Synonyms: DE: Lötkolben
Material: solder
Access Requirements: Soldering Iron Introduction
Tutors: Lukas
NitramLegov
Pakue
Lmnl99
Johannes
Luzian
Leo
Erik
Similar (More or Less): hot air soldering station


A soldering iron is a basic hand tool used to connect electronic components. The principle of working with a soldering iron lies in melting – as the name suggests – solder in order to conductively connect electrical components.

The normal soldering temperature is around 300°C varying from solder types and thermal capacity of the electronic parts or the soldering iron. Also the higher the power output of the soldering iron is the better it will melt larger amounts of solder or heat up bigger components.

How to Use

Preparations:

  • make room for soldering – crowded and messy workplaces only make the work more difficult
  • get solder (should be in the top drawer on the left side of the e-bench)
  • wet the cleaning sponge (if needed, usually in the soldering station)
  • check if your electronic parts are ready and nothing is missing

Next, heat up the soldering iron to around 300°C. When the solder melts by touching to tip, the iron is ready for use.
Try not to melt the solder directly on the tip but rather heat your components with the soldering iron and then apply solder to the parts. This will result in an optimal flow of the liquid solder and avoid "cold solder joints". If the joint is shining like a polished piece of metal then the soldering was successful and a reliable electrical connection was made.
Clean the tip afterwards with the brass wool and/or the wet sponge that's usually integrated into the iron's "station".

Ask a tutor if you have any questions or want an introduction into soldering. This video tutorial on splicing and soldering wires or the mikrocontroller.net page "Löten" (DE) may also be interesting.

Safety

  • Please be careful while handling a soldering iron as it gets very hot! Mind your surroundings and other people to avoid injuries.
  • Avoid breathing in the smoke forming after melting solder. It isn't as much the lead vapor but the flux which is quite unhealthy when inhaled. If you plan on soldering for an extended amount of time consider using an extraction fan to reduce exposure.
  • Be aware to wash your hands after handling electronic components as the flux and the lead in the solder are toxic when absorbed through mucous membranes. Avoid touching your face or food while soldering to minimize contact.



PACE ADS200

MachineInfoBox

PACE ADS200

Synonyms: DE: Lötkolben
Type: Soldering Irons
Material: solder
Location: Electronics Area
Access Requirements: Soldering Iron Introduction
Status: Working
Tutors: Lukas
NitramLegov
Pakue
Lmnl99
Johannes
Luzian
Leo
Erik
Similar (More or Less): hot air soldering station




Pace Soldering Station with 120W and cartridge heaters

Available Tips

  • Standard 1130-0003-P1 (0.40mm Conical Sharp Bent 30°)
  • Standard 1130-0008-P1 (1.20mm 30° Chisel)
  • Ultra 1131-0055-P1 (6.35mm Chisel)

If you need a different tip shape, they can be ordered from Welectron. Donations are always welcome!


KSGER T12 V2.1

MachineInfoBox

KSGER T12

Synonyms: DE: Lötkolben
Type: Soldering Irons
Material: solder
Location: Electronics Area
Access Requirements: Soldering Iron Introduction
Status: Working
Tutors: Lukas
NitramLegov
Pakue
Lmnl99
Johannes
Luzian
Leo
Erik
Similar (More or Less): hot air soldering station




The KSGER soldering station used the T12 heating cartridges from Hakko (or their aftermarket copies). These are directly heated with an integrated temperature sensor and are therefore faster to heat up.

Note: During first heat up the station may show an error, but it should go away once it is at the desired temperature.


Accessories

Soldering Fume Extraction

With::Soldering Irons]]}}

AccessoryInfoBox

Soldering Fume Extraction

Synonyms: DE: Lötrauchabsaugung
Used with: Soldering Irons

Please use a soldering fume extraction when soldering in order to take care of harmful fumes. If the filter is full, you can get a replacement at Reichelt.