User:Luzian/Foam Cutter

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Foam Cutter

Machine-default.png
Synonyms: hot wire cutter; DE: Heißdrahtschneider
Material: foam
Access Requirements:
Tutors:


A foam cutter uses a hot wire to slice through foam. It is perfect for any projects using foam (e.g. building model aircraft).

Luzian built one out of thin metal tube, special wires and a handle with a button to control the power!

This tool is not ready for use yet since not all commissioning steps have been completed. The process is not yet tracked on GitHub. Feel free to contribute to making it usable, any help is very welcome!

Task comment Status
Name the tool: good enough Foam Cutter
Take a picture - pending
Find the manual as PDF needed for all machines - add a link to the InfoBox or comment where you could not find it pending
Documentation this page, status: in commissioning pending
Print QR-Code use the wikicrawler pending
Introduction separate one needed? could be covered by a "Heat Introduction" together with hot glue gun & hot air pending
Security Check to be done or witnessed by a manager pending
Test to be done or witnessed by a manager pending
tool's name, owner and approx. value provide to Patrick for inventorization pending
Last step: make it available needs proper spot pending


Use

Connect the power cable to a regulated power supply. Adjust the voltage to 3-6 V and limit the current to a maximum of 1.25 A (4 V/0.8 A works pretty well and increases the wire lifespan). Plug the power cable into the foam cutter and switch the power on. Now you are good to go. If you press the red button on the foam cutter the wire will heat up instantly.

Caution

  • don't touch the wire during operation
  • don't use more than 6 V
  • don't let children use the foam cutter without supervision

Wires

The foam cutter uses 70 mm StarTec ST 10659 wires. They are wear parts and can tear. New ones are available (for example) at ersa Distribution.