Disc Grinder Introduction: Difference between revisions

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(→‎Safety: turned into table as discussed in #136)
(removed dust mask from requirements and added gloves; emphasized importance of holding the machine with both hands (BGHM Arbeitsschutz kompakt Nr. 74))
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== Safety ==
== Safety ==
[[PPE|Personal protection]]: [[File:Protection - goggles.svg|50px]] [[File:Protection - face shield.svg|50px]] [[File:Protection - hearing.svg|50px]] [[File:Protection - breathing.svg|50px]]
[[PPE|Personal protection]]: [[File:Protection - goggles.svg|50px]] [[File:Protection - face shield.svg|50px]] [[File:Protection - hearing.svg|50px]] [[File:Protection - gloves.svg|50px]]
 
''[[Breathing Protection|Breathing protection]] might also help depending on your material, but unless it can filter fumes you should always take care of sufficient ventilation.''<sup> [https://www.bghm.de/arbeitsschuetzer/praxishilfen/arbeitsschutz-kompakt/074-winkelschleifer/]</sup>


{| class="wikitable"
{| class="wikitable"
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|-
|-
| sparks fly very far and deposit themselves as fine dust
| sparks fly very far and deposit themselves as fine dust
* metal [[dust]] can be a health hazard when inhaled
* metal fumes and fine dust can be a health hazard when inhaled<sup> [https://en.wikipedia.org/wiki/Metal_fume_fever]</sup>
||
||
wear a proper [[Dust Mask|dust mask]] when working with a grinder
take care of sufficient ventilation and/or wear a fume-filtering [[respirator]] when working with a grinder
|-
|-
| [[File:Danger_-_sudden_start.svg|left|50px]] some of our grinders have no prevention of turning on after loss & restoration of power ''(keine Anlaufsicherung)'' || if the power has been lost for whatever reason, always return the power button to the "off" position before restoring it!
| [[File:Danger_-_sudden_start.svg|left|50px]] some of our grinders have no prevention of turning on after loss & restoration of power ''(keine Anlaufsicherung)'' || if the power has been lost for whatever reason, always return the power button to the "off" position before restoring it!
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| possible kickback if the disc gets caught on the material ||  
| possible kickback if the disc gets caught on the material ||  
* put the workpiece in a [[vise]] or [[clamp]] it down during grinding
* put the workpiece in a [[vise]] or [[clamp]] it down during grinding
* hold the machine firmly with both hands
* hold the machine firmly with '''both hands''', one-handed operation causes 40% of all accidents<sup> [https://www.bghm.de/arbeitsschuetzer/praxishilfen/arbeitsschutz-kompakt/074-winkelschleifer/]</sup>
* try not to shift the disc during a (deep) cut
* try not to shift the disc during a (deep) cut
* let the disc get to full speed before you start grinding
* let the disc get to full speed before you start grinding

Revision as of 20:37, 29 April 2020

This is the content required for an introduction to our disc grinders - reading this does NOT replace the mandatory session with a tutor! It will make it a lot quicker though ;-)

Let's begin! First off, make sure you have read the machine's manual, if available (should be linked from its InfoBox).

Safety

Personal protection: Protection - goggles.svg Protection - face shield.svg Protection - hearing.svg Protection - gloves.svg

Breathing protection might also help depending on your material, but unless it can filter fumes you should always take care of sufficient ventilation. [1]

Dangers Precautions
generation of hot sparks that are expelled in varying directions
  • wear goggles AND a face shield to protect your eyes
  • understand the spark direction, which will always be tangential to the point of the disc that is in contact with the workpiece
  • coordinate your activity with others in the area
  • do not attempt to vacuum up sparks! The dust collection bag could catch fire
sparks fly very far and deposit themselves as fine dust
  • metal fumes and fine dust can be a health hazard when inhaled [2]

take care of sufficient ventilation and/or wear a fume-filtering respirator when working with a grinder

Danger - sudden start.svg
some of our grinders have no prevention of turning on after loss & restoration of power (keine Anlaufsicherung)
if the power has been lost for whatever reason, always return the power button to the "off" position before restoring it!
Danger - heat.svg
the workpiece heats up and stays hot for a while
wear suitable gloves to prevent burns from sparks or the workpiece
possible kickback if the disc gets caught on the material
  • put the workpiece in a vise or clamp it down during grinding
  • hold the machine firmly with both hands, one-handed operation causes 40% of all accidents [3]
  • try not to shift the disc during a (deep) cut
  • let the disc get to full speed before you start grinding
aluminum can clog an abrasive disc and cause it to overheat until it breaks do NOT use abrasive discs on aluminum
a disc that is off-center or loose is very dangerous after inserting a new disc, let it run freely for a minute and make sure it runs safe and true

Suggested Reading

Besides these safety notes, you should know about abrasive discs, especially the difference between grinding and cutting discs!