CNC Mill Introduction: Difference between revisions

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This is the content required for an introduction to our [[Introduction for::CNC Router|CNC router]] - '''reading this does NOT replace the mandatory session with a [[tutor]]!''' It will make it a lot quicker though ;-)
This is the content required for an introduction to our [[Introduction for::CNC Mill|CNC Mill]] - '''reading this does NOT replace the mandatory session with a [[tutor]]!''' It will make it a lot quicker though ;-)
 
If you need this introduction, please reach out to the following tutors: [[Tutor::User:Pakue|Patrick]], [[Tutor::User:NitramLegov|Martin]], [[Tutor::User:Johannes|Johannes]]
 
Before you get this introduction, please make sure you already have the [[Handheld Router Introduction]], this will help you understand the machine much better and is required before using it.
 
Let's begin! First off, make sure you have read the machine's manual, if available (check its "InfoBox" in the wiki for instructions how to find it).


If you need this introduction, please reach out to the following tutors: ADD


Before you get this introduction, please make sure you already have the [[Handheld Router Introduction]], this will help you understand the machine much better and is required before using it. To gain first experience in CNC, it is recommended that you start with the [[CNC Router Introduction|Handheld Router Introduction]] and gain first experience on the Workbee CNC.
== Safety ==
== Safety ==
[[PPE|Personal protection]]: [[File:Protection - goggles.svg|50px]] [[File:Protection - hearing.svg|50px]]
[[PPE|Personal protection]]: [[File:Protection - goggles.svg|50px]] [[File:Protection - hearing.svg|50px]]
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|-
| sharp, fast spinning bits ([[End Mills|end mills]] or - rarely - certain [[Router Bits|router bits]]) ||
| sharp, fast spinning bits ([[End Mills|end mills]] or - rarely - certain [[Router Bits|router bits]]) ||
* stay clear of the CNC router when in operation
* stay clear of the CNC Mill when in operation
* unplug the router when changing a bit or touching the chuck for any other reason
* unplug the Spindle when changing a bit or touching the chuck for any other reason
* insert your mill as far as you can afford for maximum strength
* insert your mill as far as you can afford for maximum strength
|-
|-
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| hitting "pause" or "stop" in a control program will still let at least the current line be executed || push the emergency shutdown button if '''anything''' goes wrong
| hitting "pause" or "stop" in a control program will still let at least the current line be executed || push the emergency shutdown button if '''anything''' goes wrong
|-
|-
| lots of dust that could harm your health or settle down on machine parts, possibly hindering movements || use the shop vac (with cyclone separator for collecting waste and [[Dust Shoe|dust shoe]] to connect to the router) as well as the room's air extraction (for fine dust)
| lots of dust that could harm your health or settle down on machine parts, possibly hindering movements || When milling wood or plastics, use the dust shoe and connect a shop vac.
* when using the room air extraction, make sure the vent next to the door is open so replacement air can flow in
When milling metal, NO NOT extract the metal chips with a vacuum.
 
Always position the wooden or acrylic U-shaped box over the work area to reduce the risk of flying chips towards the user and to protect the rails.
|}
|}


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* [https://www.autodesk.com/products/fusion-360/blog/top-8-milling-tools-new-cnc-machinists/ top milling tools for new CNC machinists]
* [https://www.autodesk.com/products/fusion-360/blog/top-8-milling-tools-new-cnc-machinists/ top milling tools for new CNC machinists]
* [https://www.autodesk.com/products/fusion-360/blog/cnc-programming-fundamentals-g-code/ G-Code fundamentals]
* [https://www.autodesk.com/products/fusion-360/blog/cnc-programming-fundamentals-g-code/ G-Code fundamentals]
* [https://github.com/grbl/grbl/wiki/Interfacing-with-Grbl Interfacing with Grbl] (Please take special notice of the "Other Grbl Messages" section)
* Our list of [[G-Code Senders|G-Code senders]]


== Recommended Watching ==
== Recommended Watching ==
* [[CAM]], virtual setup: [https://m.youtube.com/watch?v=GuEV1D0Obac how to prepare your model and place it in a virtual workpiece in Fusion 360 ''(DE)'']
* [[CAM]], virtual setup: [https://m.youtube.com/watch?v=GuEV1D0Obac how to prepare your model and place it in a virtual workpiece in Fusion 360 ''(DE)'']
* machine setup: [https://www.youtube.com/watch?v=qQPUg0IgrrE how to set up a job on the WorkBee CNC]


== Demonstration ==
== Demonstration ==
The tutor will show you these steps in detail:
The tutor will show you these steps in detail:
# at the machine
 
#* selecting the right bit
# Machine Explanation
#* Explain the main components of the machine
#* Explain the emergency switch
# Machine Set-up
#*selecting the right bit
#* inserting a bit
#* inserting a bit
#* turning the machine on '''and off''' (easy to forget!)
#* turning the machine on '''and off'''  
#* homing the machine (setting absolute "0" positions)
#* homing the machine (setting absolute "0" positions)
#* setting the relative "0" position on your workpiece
# Fusion360 Set-up
#* connecting and turning on dust extraction
#* Draw a simple pocket
#** paper trick: go down until a piece of paper is ''just'' held in place by the mill's tip
#* Set-up the machine in Fusion
# on a computer
#* Set-up a toolpath
#* generating [[G-code]] from a design in [[Fusion 360]]
#* Export the tool path to USB
#* Using [[CNCjs]] for uploading the code to the CNC router
# Setting-up the workpiece
 
#* Securing your workpiece on the bench. '''How to protect the t-nut table'''
You should then be able to do a small practice cut together with the tutor.
#* Setting the relative "0" position on your workpiece.
 
#* connecting and turning on dust extraction (if wood workpiece)
 
== Interfacing with the CNC Router ==
 
=== General ===
Grbl provides a serial interface via USB. The baud rate needs to be set to 115200. <br /> 
As mentioned in the suggested reading section, it is a good idea to make yourself familiar with the fundamentals of [https://github.com/grbl/grbl/wiki/Interfacing-with-Grbl interfacing with Grbl]. <br />
In any case, if you want to start a job with the CNC router, you have to execute these steps: <br />
# Make sure the router is off
# Insert your desired bit into the router
# Turn on the CNC Control Unit
# Make sure the emergency stop is not pushed
# You should hear howling. If you don´t, please push the emergency stop and release it
# Use [[CNCjs]] to connect to the machine.
# Perform a homing cycle ($H). You might have to release the machine first ($X).
# Use the manual controls to bring the machine to the X/Y origin of your job.
# Use the manual controle to bring the machine to the Z Origin of your job <br /> ATTENTION: Nothing prevents you from [https://www.instagram.com/p/BklN8j4niEL/late driving "into" the spoilboard] or your workpiece now. So make sure you move carefully and slowly!
# Zero the machine
# Move the router up a bit on the Z-axis
# Turn on the router with your desired speed
# Start your job
# Carefully watch your job. Use the [[Shop Vacs]] to get rid of dust during your job. <br /> If anything goes wrong, push the emergency stop!
# Once your job is done, turn off the router, home the machine and clean up.
 
=== Different G-Code Senders ===
Since our CNC router is based on Grbl, there are multiple software options for G-Code senders. <br/>
In the CoMakingSpace, we are using [[CNCjs]] for interfacing with the CNC Router.


{{Waiting List}}
You should then be able to do a small practice cut together with the tutor.{{Waiting List}}


[[Category:Introductions]]
[[Category:Introductions]]

Revision as of 12:16, 3 October 2022

This is the content required for an introduction to our CNC Mill - reading this does NOT replace the mandatory session with a tutor! It will make it a lot quicker though ;-)

If you need this introduction, please reach out to the following tutors: ADD

Before you get this introduction, please make sure you already have the Handheld Router Introduction, this will help you understand the machine much better and is required before using it. To gain first experience in CNC, it is recommended that you start with the Handheld Router Introduction and gain first experience on the Workbee CNC.

Safety

Personal protection: Protection - goggles.svg Protection - hearing.svg

Dangers Precautions
sharp, fast spinning bits (end mills or - rarely - certain router bits)
  • stay clear of the CNC Mill when in operation
  • unplug the Spindle when changing a bit or touching the chuck for any other reason
  • insert your mill as far as you can afford for maximum strength
strong forces acting on the workpiece that might make it move secure your workpiece properly - see CNC router workholding
Danger - hand injury.svg
the machine has no live sensors and will execute its code regardless of what gets into its way
  • home the machine (set its absolute maximum positions) before executing any movements
  • reference the machine to the workpiece (relative maximum/starting positions) before starting the router
  • monitor the CNC router closely when in operation
  • keep an eye on the cables that come from above - are they securely out of the machine's paths?
hitting "pause" or "stop" in a control program will still let at least the current line be executed push the emergency shutdown button if anything goes wrong
lots of dust that could harm your health or settle down on machine parts, possibly hindering movements When milling wood or plastics, use the dust shoe and connect a shop vac.

When milling metal, NO NOT extract the metal chips with a vacuum.

Always position the wooden or acrylic U-shaped box over the work area to reduce the risk of flying chips towards the user and to protect the rails.

Suggested Reading

Besides these safety notes, you should read about the different end mills (and router bits, if you want to try those) to know what you're doing! Different materials usually require different mills, and the feedrate depends on the mill as well as the type of material.

Recommended Watching

Demonstration

The tutor will show you these steps in detail:

  1. Machine Explanation
    • Explain the main components of the machine
    • Explain the emergency switch
  2. Machine Set-up
    • selecting the right bit
    • inserting a bit
    • turning the machine on and off
    • homing the machine (setting absolute "0" positions)
  3. Fusion360 Set-up
    • Draw a simple pocket
    • Set-up the machine in Fusion
    • Set-up a toolpath
    • Export the tool path to USB
  4. Setting-up the workpiece
    • Securing your workpiece on the bench. How to protect the t-nut table
    • Setting the relative "0" position on your workpiece.
    • connecting and turning on dust extraction (if wood workpiece)

You should then be able to do a small practice cut together with the tutor.== Waiting List == This introduction takes longer than many others and usually can't be done spontaneously during regular opening times. If you would like to receive it, please add yourself to >> this list << and we will find a good time once a few members are on it!