CNC Mill Introduction

This is the content required for an introduction to our CNC Mill - reading this does NOT replace the mandatory session with a tutor! It will make it a lot quicker though ;-)

If you need this introduction, please reach out to the following tutors: Patrick, Sebastian

Before you get this introduction, please make sure you already have the Handheld Router Introduction, this will help you understand the machine much better and is required before using it. To gain first experience in CNC, it is recommended that you start with the Handheld Router Introduction and gain first experience on the Workbee CNC.

Safety

Personal protection:

Dangers	Precautions
sharp, fast spinning bits (end mills or - rarely - certain router bits)	You MUST stay clear of the CNC Mill when in operation You MUST unplug the Spindle when changing a bit or touching the chuck for any other reason You MUST insert your mill as far as you can afford for maximum strength
strong forces acting on the workpiece that might make it move	You MUST secure your workpiece properly - see CNC router workholding
the machine has no live sensors and will execute its code regardless of what gets into its way heat generated during improper use can even set the machine on fire	You MUST reference the machine to the workpiece (relative maximum/starting positions) before starting the router You MUST monitor the CNC router closely when in operation You MUST keep an eye on the cables that come from above - are they securely out of the machine's paths? You MUST let end mills cool down before handling (risk of burning yourself)
hitting "pause" or "stop" in a control program will still let at least the current line be executed	You MUST push the emergency shutdown button if anything goes wrong
lots of dust that could harm your health or settle down on machine parts, possibly hindering movements	When milling wood or plastics, you SHOULD use the dust shoe and connect a shop vac. When milling metal, you MUST NOT extract the metal chips with a vacuum. You SHOULD position the wooden or acrylic U-shaped box over the work area to reduce the risk of flying chips towards the user and to protect the rails.
When milling metal, hot chips can fly towards user	You SHOULD Always place the U-shaped guardrail over the table. Even with the rail, chips can fly towards you. You MUST stay clear and you MUST wear eye protection.

Suggested Reading

Besides these safety notes, you should read about the different end mills (and router bits, if you want to try those) to know what you're doing! Different materials usually require different mills, and the feedrate depends on the mill as well as the type of material.

• our list of milling experiences - please also share what you find out!
• top milling tools for new CNC machinists
• G-Code fundamentals

Recommended Watching

• CAM, virtual setup: how to prepare your model and place it in a virtual workpiece in Fusion 360 (DE)

Demonstration

The tutor will show you these steps in detail:

1. Machine Explanation
   • Explain the main components of the machine
   • Explain the emergency switch vs. stop switch on remote jog wheel
2. Machine Set-up
   • turning the machine on and off
   • homing the machine (setting absolute "0" positions)
   • selecting the right bit
   • inserting a bit (note: unplug spindle!)
3. Fusion360 Set-up
   • Draw a simple pocket
   • Set-up the machine in Fusion using files from Github (machine + post processor)
   • Create a tool
   • Set-up a tool path
   • Export the tool path to USB
4. Setting-up the workpiece
   • Securing your workpiece on the bench. How to protect the t-nut table
   • Setting the relative "0" position on your workpiece.
   • connecting and turning on dust extraction (if wood workpiece)
5. Execute the job
   • how to load and run the tap file from USB
   • note: "cut air" first to make sure coordinates are set-up correctly
6. Cleaning & Storrage
   • Clean inside and outside the box with brush and vacuum cleaner
   • Storrage below machine
   • Cover machine with sheet

Waiting List

This introduction takes longer than many others and usually can't be done spontaneously during regular opening times. If you would like to receive it, please add yourself to >> this list << and we will find a good time once a few members are on it!