Project:DeWalt Battery Replacement
| ProjectInfoBox DeWalt baterry replacement | |
|---|---|
| |
| Status: | done |
| Release Date: | October 2018 |
| Initiator: | |
| Team: | Johannes |
| Materials Used: | DeWalt cordless drill with broken battery, 3S lipo, a balancer bord, |
| Software Used: | Fusion 360 |
| Approx. Cost: | approx. 10 € (without the battery) |
Our dewalt cordless drill had a broken battery which needed to be replaced. In order to replace it, we used LiPo batteries with a custom charging curcuit. In addition to this page, the discussions during the replacement can be read on github.
Once done, you can find the repaired drill on the drilling table again!
Battery Circuit
connections between Battery and Protection Circuit:
Originally, the battery circuit was using a 20A protection circuit:
This was modified in order to support 30A:
The battery case had to be recreated. This was done using the 3D Printer. The files can be found here.
Charging Station
Since the battery got replaced, we also needed a new charging station:
The Charging Station is nothing special just an DC to DC converter with Constant Current and Constant Voltage (CC/CV). The Current is set to 0.5A and the Voltage to 12.5V that provides safe charging process.
Charging Curve: 
Charging: CC red LED
Battery Full: CV green LED
