Handheld Routers: Difference between revisions

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(Makita 3612BR commissioning progress; moved Ferm down the list as it's really mostly a backup now)
m (Outsourcing)
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{{MachineInfoBox
{{MachineInfoBox
|machine name=''Routers''
|machine name=''Routers''
|image=routing a recess.JPG <!-- animation would also be nice here! -->
|image=Router_ActionShot.jpg <!-- animation would also be nice here! -->
|synonyms=plunge routers, handheld routers;<br>DE: Oberfräsen, Handoberfräsmaschinen
|synonyms=plunge routers, handheld routers;<br>DE: Oberfräsen, Handoberfräsmaschinen
|type=power tool
|access=[[Handheld Router Introduction|handheld router introduction]]
|material=[[wood]]
|material=[[wood]]
|tutors=[[Tutor::User:Lukas|Lukas]], [[Tutor::User:NitramLegov|Martin]], [[Tutor::User:Luzian|Luzian]]
|similar=[[CNC Router|CNC router]], [[Router Plane|router plane]]; [[Milling Table|milling table]], [[CNC Mill|CNC mill]]
|similar=[[CNC Router|CNC router]], [[Router Plane|router plane]]; [[Milling Table|milling table]], [[CNC Mill|CNC mill]]
|used with=[[Router Bits|router bits]];<br>[[Router Jigs|router jigs]]
|used with=[[Router Bits|router bits]];<br>[[Router Jigs|router jigs]]
|extrabox=yes
}}
}}
A router is basically a powerful motor spinning a sharp metal bit at high speeds. Read the manual before using and be aware of the difference between [https://www.youtube.com/watch?v=mrE4HyXiwqs the regular "push" and the more dangerous "climb" cut]!
A router is basically a powerful motor spinning a sharp metal bit at high speeds. Read the manual before using and be aware of the difference between [https://www.youtube.com/watch?v=mrE4HyXiwqs the regular "push" and the more dangerous "climb" cut]!
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== Safety ==
== Safety ==
Routers are very dangerous tools, make sure you have received the [[Handheld Router Introduction|handheld router introduction]] in person and take time to think about what you are going to do!
Routers are very dangerous tools, make sure you have received the [[Handheld Router Introduction|handheld router introduction]] in person and take time to think about what you are going to do!
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<!--  NOTE: The following block "imports" content from separate pages - please don't change the code! To edit the actual information, please go back and click "edit" next to the section headline you are interested in :-)  -->
{{#ask:
[[MachineType::{{PAGENAME}}]]
|order=descending
|format=embedded
|embedonly=yes
}}


== Router Bits ==
== Router Bits ==
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== Makita DRT50 ==
{{MachineInfoBox
|machine name=Makita DRT50
|image=Makita-DRT50.jpeg
|access=[[Handheld Router Introduction|handheld router introduction]]
|location=[[Location::Wood Workshop|wood workshop]] (below [[Location::Router Table|router table]])
|tutors={{P}}, [[Tutor::User:Lukas|Lukas]]
|manual=[https://www.makita.de/fileadmin/user_upload/DRT50-B.pdf Makita]
}}
The router has its own box (Makpack) with all its accessories (DRT50RTJX2). It is battery powered with 18V Makita lithium batteries that are shared with our other Makita tools like the [[cordless drill]]. The set consists of:
* flat surface attachment w/o grips
* flat surface attachment with grips
* edge cut attachment
* 2x vacuum dust attachment
* long grip (can replace one of the stud grips on the flat surface attachment)
* roller attachment for routing edges with bits lacking a bearing
<gallery>
File:Makita-DRT50 Surface Attachment.jpeg | Surface attachment without grips
File:Makita-DRT50 Surface Attachment w roller.jpeg | Surface attachment with roller added
File:Makita-DRT50 Edge Attachment.jpeg | Edge attachment that can be angled -45º – 30º
File:Makita-DRT50 Surface Attachment w grips.jpeg | Surface attachment with grips
File:Makita-DRT50 Surface Attachment w grips long grip.jpeg | Surface attachment with grips (one replaced with the long variant)
</gallery>
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== Makita 3612BR ==
{{MachineInfoBox
|machine name=Makita 3612BR
|image=Makita 3612BR.JPG
|access=after [[commissioning]]: [[Handheld Router Introduction|handheld router introduction]]
|location=[[office]]
|manual=[https://www.manualslib.com/manual/516605/Makita-3612br.html manualslib.com]
|used with=[[Router Bits|router bits]] or [[End Mills|end mills]]: 12 mm shaft (native),<br>6 or 8 mm shaft (with collet sleeves)
}}
This powerful 1.6 kW router with 65 mm plunge capacity<sup> [http://www.makita.ae/tools/planers_routers/router/3612BR.html]</sup> should be a nice fit for our [[Router Table|router table]] once it's ready to use!
It is quite old and we received it without any accessories, but replacement parts are still available. If we ever have to fix it, Makita provides the [https://www.icmsmakita.eu/cms/custom/fi/attachments/part_drawings/DE/3612BR_DE.pdf explosion diagram] (also in the manual).
The collet ''(Spannzange)'' of this machine is intended for 12 mm bits, but we've bought collet sleeves ''(Spannhülsen)'' that serve as adapters for 6 and 8 mm bits as well. A 24 mm [[wrench]] is needed to tighten the collet.
If you use this machine in handheld mode for whatever reason, be aware that there is no protection against an accidental start as the power switch will hold its position which is easy to overlook!
{{Commissioning
|IssueNumber=192
|Naming=done
|NamingComment=
|Picture=done
|PictureComment=
|Manual=done
|ManualComment=
|Documentation=
|DocumentationComment=few more photos to come...
|QR=not needed
|QRComment=+/- permanently installed in the router table, which has a code
|Introduction=done
|IntroductionComment=no changes to [[Handheld Router Introduction]] / [[Router Table Introduction]] required
|Security=done
|SecurityComment=danger of accidental start will be eliminated in the table configuration (external switch)
|Test=done
|TestComment=done ({{£}}), '''very loud!'''
|OwnerValue=done
|OwnerValueComment=entered by [[Lukas]]
|Availability=
|AvailabilityComment=
}}
<br clear=all>
== Ferm FBF-1050E ==
{{MachineInfoBox
|machine name=Ferm FBF-1050E
|image=Ferm FBF-1050E.JPG
|access=[[Handheld Router Introduction|handheld router introduction]]
|location=[[Location::Wood Workshop|wood workshop]] ([[Location::Router Table|router table]])
|manual=[http://doc.ferm.com/item/P/PRM1005/PRM1005_MANUAL.pdf pdf]
}}
This router comes with '''6 and 8 mm''' collets (''Spannzangen''). A few other accessories, including a parallel fence, can be found in its box.
This router can be mounted in the [[Router Table|router table]] in case anything is wrong with the [[#Makita 3612BR]].
[[File:Router_Table.JPG|thumb|200px|this type of router was the first to be used in our router table]]
Past repairs:
* [https://github.com/comakingspace/do-something/issues/37 broken locking collar] removed; faces for 14 mm [[wrench]] filed into shaft
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== Private Tools ==
=== Einhell TE-RO 1255 E ===
{{MachineInfoBox
|machine name=Einhell TE-RO 1255 E
|image=Einhell router.JPG
|access=ask nicely & [[Handheld Router Introduction|handheld router introduction]]
|location=[[Mitja]]
|tutors=[[Tutor::User:Mitja|Mitja]]
|manual=[https://assets.einhell.com/manuals-pdf/900_398461/te-ro-1255-e.pdf pdf]
}}
[[Mitja]] owns an Einhell router that you may be able to use for your projects if you ask him nicely.


[[Category:Woodworking]]
[[Category:Woodworking]]

Revision as of 17:36, 21 October 2022

MachineInfoBox

Routers

Router ActionShot.jpg
Synonyms: plunge routers, handheld routers;
DE: Oberfräsen, Handoberfräsmaschinen
Material: wood
Used with: router bits;
router jigs
Access Requirements: Handheld Router Introduction
Tutors: Lukas
NitramLegov
Pakue
Johannes
Luzian
Keno
Utis
Similar (More or Less): CNC router, router plane; milling table, CNC mill






A router is basically a powerful motor spinning a sharp metal bit at high speeds. Read the manual before using and be aware of the difference between the regular "push" and the more dangerous "climb" cut!

Safety

Routers are very dangerous tools, make sure you have received the handheld router introduction in person and take time to think about what you are going to do!


Makita DRT50

MachineInfoBox

Makita DRT50

Makita-DRT50.jpeg
Type: Handheld Router
Location: router table
Access Requirements: Handheld Router Introduction
Manual: Makita
Tutors: Lukas
NitramLegov
Pakue
Johannes
Luzian
Keno
Utis








The router has its own box (Makpack) with all its accessories (DRT50RTJX2). It is battery powered with 18V Makita lithium batteries that are shared with our other Makita tools like the cordless drill. The set consists of:

  • flat surface attachment w/o grips
  • flat surface attachment with grips
  • edge cut attachment
  • 2x vacuum dust attachment
  • long grip (can replace one of the stud grips on the flat surface attachment)
  • roller attachment for routing edges with bits lacking a bearing
  • Surface attachment without grips

    Surface attachment without grips

  • Surface attachment with roller added

    Surface attachment with roller added

  • Edge attachment that can be angled -45º – 30º

    Edge attachment that can be angled -45º – 30º

  • Surface attachment with grips

    Surface attachment with grips

  • Surface attachment with grips (one replaced with the long variant)

    Surface attachment with grips (one replaced with the long variant)

Dust Extraction

with a superfluous adapter from our scroll saw, the router can be connected to Festool shop vacs

There are two different dust collection pieces, depending on which attachment you're using. Either one will need the black flexible adapter seen in the photo to fit on our shop vacs.

Additional Upgrades/Accessories

Freehand Baseplate

Lukas donated a custom baseplate bought from a local blogger (holzundleim.de). It should allow for much easier freehand routing!

It is made from HPL ("Resopal") and can be screwed to the gripless surface attachment in place of its small round baseplate. To dive into the workpiece, let the baseplate rest on its rear (straight) side and slowly allow it to tip forward after the router bit reaches full speed.

installed baseplate

The grips were turned from scrap ash wood as the original 3D printed ones felt too small. As suggested by the maker, the bottom edges were broken with 120 grit sandpaper to improve its sliding ability.

Circle Cutting Jig

Patrick made a 3D printed circle cutting jig that is used in combination with the surface attachment. Cutting range is ~200-720 mm ⌀ (depending on the router bit used).

Circle cutting jig



Ferm FBF-1050E

MachineInfoBox

Ferm FBF-1050E

Ferm FBF-1050E.JPG
Type: Handheld Router
Location: Office
Access Requirements: Handheld Router Introduction
Manual: pdf
Tutors: Lukas
NitramLegov
Pakue
Johannes
Luzian
Keno
Utis






This router comes with 6 and 8 mm collets (Spannzangen). A few other accessories, including a parallel fence, can be found in its box.

This router can be mounted in the router table in case anything is wrong with the #Makita 3612BR.

this type of router was the first to be used in our router table

Past repairs:


Router Bits

(main article: Router Bits)

Router bits can get quite expensive, but good quality ones can be sharpened when they become dull.

Typical collet (Spannzangen) sizes are 6 and 8 mm.
A simple shared set of 8 mm router bits is available under the router table. As always, report when broken and replace them accordingly!

Copying Rings

Copying rings can be used for template work and are more versatile (although a bit more complicated) than flush trim bits with a ball bearing that takes care of the copying. When working with a copying ring, the template has to be offset from the target shape by a few millimeters: offset = (outer coyping ring diameter - bit diameter)/2 [1]

Future Plans

  • self-built router table
  • 3D copying jig
  • "Pantorouter" guidance jig

Interesting Links


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