CoMakingSpace Wiki - User Contributions [en]

Joinery Machine Introduction

2018-10-07T09:25:31Z

Sbillaudelle:

This is the content required for an introduction to our biscuit joiner - '''reading this does NOT replace the mandatory session with a [[tutor]]!''' It will make it a lot quicker though ;-)

First off, make sure you have read the tool's [https://media.bahag.com/assets/11/08/1108343_22120348.pdf manual].

== Safety ==
=== Dangers ===
* exposed & rapidly spinning milling disk
** will keep spinning for a few seconds after the tool is turned off
* flying splinters and dust
* the tool might move due to the force of the milling disk
* no prevention of turning on after loss & restoration of power ''(keine Anlaufsicherung)''
* the disk gets extremely hot
** can potentially set the sawdust on fire
** remains hot for a while after using

=== Precautions ===
* wear [[Personal Protection|personal protection]] but '''not''' [[gloves]], they could get caught!
** [[goggles]] for sure, a [[Dust Mask|dust mask]] could be necessary depending on your material
** [[Ear Defenders|ear defenders]] are also required
* hook up the dust collection bag
** keep the dust collection bag clean
* do not engage the tool when not in contact with the workpiece
* secure the tool with your second hand or a clamp to prevent the tool from moving along the workpiece
* always check whether the tool movement you are planning is possible '''before''' turning it on - adjust depth if necessary
* make sure there is nobody nearby who might be surprised by a piece of shrapnel flying their way!
* if the power has been lost for whatever reason, make sure the router is turned off before restoring it!

== Demonstration ==
The tutor will show you these steps in detail:
* dialing in the cutting height and biscuit size
** there are [https://www.bauhaus.info/suche/produkte?text=craftomat+flachd%C3%BCbel different biscuit sizes (0, 10, 20)]
* setting the cutting angle
* aligning the tool with your workpiece
* working on horizontal and vertical cuts

[[Category:Introductions]]

Joinery Machine Introduction

2018-10-07T09:18:33Z

Sbillaudelle: Created page with "This is the content required for an introduction to our biscuit joiner - '''reading this does NOT replace the mandatory session with a tutor!''' It will make it a lot quic..."

This is the content required for an introduction to our biscuit joiner - '''reading this does NOT replace the mandatory session with a [[tutor]]!''' It will make it a lot quicker though ;-)

First off, make sure you have read the tool's [https://media.bahag.com/assets/11/08/1108343_22120348.pdf manual].

== Safety ==
=== Dangers ===
* exposed & rapidly spinning milling disk
** will keep spinning for a few seconds after the tool is turned off
* flying splinters and dust
* the tool might move due to the force of the milling disk
* no prevention of turning on after loss & restoration of power ''(keine Anlaufsicherung)''
* the disk gets extremely hot
** can potentially set the sawdust on fire
** remains hot for a while after using

=== Precautions ===
* wear [[Personal Protection|personal protection]] but '''not''' [[gloves]], they could get caught!
** [[goggles]] for sure, a [[Dust Mask|dust mask]] could be necessary depending on your material
** [[Ear Defenders|ear defenders]] are also required
* hook up the dust collection bag
** keep the dust collection bag clean
* do not engage the tool when not in contact with the workpiece
* secure the tool with your second hand or a clamp to prevent the tool from moving along the workpiece
* always check whether the tool movement you are planning is possible '''before''' turning it on - adjust depth if necessary
* make sure there is nobody nearby who might be surprised by a piece of shrapnel flying their way!
* if the power has been lost for whatever reason, make sure the router is turned off before restoring it!

== Demonstration ==
The tutor will show you these steps in detail:
* dialing in the cutting height and biscuit size
* setting the cutting angle
* aligning the tool with your workpiece
* working on horizontal and vertical cuts

[[Category:Introductions]]

Milling Experiences

2018-03-11T19:24:58Z

Sbillaudelle: /* Materials and Tools */

== Materials and Tools ==

{| class="wikitable"
! material
! operation
! mill
! spindle speed
! feedrate
! pass depth
! plunge rate
! results
! comments
|-
| black MDF, 19mm (Bauhaus)
| 2D contour
| 8 mm flat endmill, Z=2 (Sorotec UNI)
| 1
| 2000 mm/min
| 3 mm
|
| excellent
|
* two roughing and one finishing pass
* tabs to hold down work piece
|-
| MDF, 19mm (Bauhaus)
| 2D contour
| 8 mm flat endmill, Z=3 (cheap "VHM")
| 3-4
| 1000 mm/min
| 2 mm
|
| terrible
|
* loss of steps or drift along x-axis
* overheated mill, black, dull
|-
| black MDF, 19mm (Valchromat)
| pocket clearing
| 8 mm flat endmill, Z=2 (Sorotec UNI)
| 1
| 2000 mm/min
| 3 mm
|
| excellent
|
|-
| black MDF, 19mm (Valchromat)
| 2D chamfer
| 8 mm chamfer mill, Z=4
| 1
| 2000 mm/min
|
|
| excellent
|
|-
| black MDF, 19mm (Bauhaus)
| pocket operation
| 1 mm flat endmill
| 1
| 400 mm/min
| 2 mm
|
| excellent
|
|}

Milling Experiences

2018-03-11T19:24:38Z

Sbillaudelle: /* Black MDF, 19mm (Bauhaus) */

== Materials and Tools ==

=== Black MDF, 19mm (Bauhaus) ===

{| class="wikitable"
! material
! operation
! mill
! spindle speed
! feedrate
! pass depth
! plunge rate
! results
! comments
|-
| black MDF, 19mm (Bauhaus)
| 2D contour
| 8 mm flat endmill, Z=2 (Sorotec UNI)
| 1
| 2000 mm/min
| 3 mm
|
| excellent
|
* two roughing and one finishing pass
* tabs to hold down work piece
|-
| MDF, 19mm (Bauhaus)
| 2D contour
| 8 mm flat endmill, Z=3 (cheap "VHM")
| 3-4
| 1000 mm/min
| 2 mm
|
| terrible
|
* loss of steps or drift along x-axis
* overheated mill, black, dull
|-
| black MDF, 19mm (Valchromat)
| pocket clearing
| 8 mm flat endmill, Z=2 (Sorotec UNI)
| 1
| 2000 mm/min
| 3 mm
|
| excellent
|
|-
| black MDF, 19mm (Valchromat)
| 2D chamfer
| 8 mm chamfer mill, Z=4
| 1
| 2000 mm/min
|
|
| excellent
|
|-
| black MDF, 19mm (Bauhaus)
| pocket operation
| 1 mm flat endmill
| 1
| 400 mm/min
| 2 mm
|
| excellent
|
|}

Milling Experiences

2018-03-11T15:16:27Z

Sbillaudelle: Created page with "== Materials and Tools == === Black MDF, 19mm (Bauhaus) === * Pocket operation ** 1mm bit (cheap chinese) ** 400mm/min feedrate {| class="wikitable" ! material ! operation..."

== Materials and Tools ==

=== Black MDF, 19mm (Bauhaus) ===

* Pocket operation
** 1mm bit (cheap chinese)
** 400mm/min feedrate

{| class="wikitable"
! material
! operation
! mill
! spindle speed
! feedrate
! pass depth
! plunge rate
! results
! comments
|-
| black MDF, 19mm (Bauhaus)
| 2D contour
| 8 mm flat endmill, Z=2 (Sorotec UNI)
| 1
| 2000 mm/min
| 3 mm
|
| excellent
|
* two roughing and one finishing pass
* tabs to hold down work piece
|-
| MDF, 19mm (Bauhaus)
| 2D contour
| 8 mm flat endmill, Z=3 (cheap "VHM")
| 3-4
| 1000 mm/min
| 2 mm
|
| terrible
|
* loss of steps or drift along x-axis
* overheated mill, black, dull
|-
| black MDF, 19mm (Valchromat)
| pocket clearing
| 8 mm flat endmill, Z=2 (Sorotec UNI)
| 1
| 2000 mm/min
| 3 mm
|
| excellent
|
|-
| black MDF, 19mm (Valchromat)
| 2D chamfer
| 8 mm chamfer mill, Z=4
| 1
| 2000 mm/min
|
|
| excellent
|
|-
| black MDF, 19mm (Bauhaus)
| pocket operation
| 1 mm flat endmill
| 1
| 400 mm/min
| 2 mm
|
| excellent
|
|}